In-situ preparation of plasma electrolytic oxidation coating on copper alloy via laser-induced oxidation

Copper alloys are widely used due to their excellent electrical and thermal conductivity. However, their poor wear resistance and high-temperature oxidation resistance limit their applications and service life. In this study, a laser-induced oxidation (LIO) pretreatment combined with PEO (LIO-PEO) was employed to fabricate a dense in-situ ceramic coating on a non-valve CuCrZr alloy substrate. High-speed imaging, confocal microscopy, scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS) and X-ray diffraction (XRD) were used to investigate the coating formation and characteristics. LIO generated a uniform Cu 2O layer, reducing breakdown voltage and promoting soft-spark discharges. The LIO-PEO coating showed fivefold higher wear resistance than the substrate and the conventional PEO treatment. After 20 h of oxidation at 600 °C, mass losses were 3.2 % (substrate), 4.2 % (PEO), and 2.4 % (LIO-PEO) respectively, confirming superior oxidation resistance for the LIO-PEO sample. The proposed mechanism suggests that LIO creates an oxide layer on valve metal, facilitates soft spark initiation and enables effective substrate incorporation into the ceramic coating.

相关文章

  • Fibroblast growth enhancement and antibiotic-free disinfection via microneedles with self-powered electrical stimulations
    [Zheng Wang, Fuqi Lu, Shuting Wang, Xin Wang, Yan Sun, Wenhui Guan, Jianming Dang, Haoxuan Sun, Jiahui Zhang, Qiang Niu, Juqiang Han, Ziyang Ma, Jinjiang Cui, Yunliang Li, Ying Liu, Meidong Huang, Liuxin Duan, Quanda Liu]
  • Electron push–pull engineering enables sustainable, anti-corrosive, and nonflammable phosphate electrolytes for long-lifespan lithium–sulfur batteries
    [Quanyan Man, Yongbiao Mu, Lin Yang, Maokun Li, Huicun Gu, Xiaoqian Xu, Zijian Qiu, Chao Yang, Meisheng Han, Guangmin Zhou, Lin Zeng]
  • Liquid Jet-Based Triboelectric Nanogenerator
    [Wenqi Wang, Jie Meng, Liqiang Zhang, Wenpeng Wang, Hanchao Wang, Ying Liu, Yange Feng, Xiaojuan Li, Daoai Wang]
  • qq

    成果名称:低表面能涂层

    合作方式:技术开发

    联 系 人:周老师

    联系电话:13321314106

    ex

    成果名称:低表面能涂层

    合作方式:技术开发

    联 系 人:周老师

    联系电话:13321314106

    yx

    成果名称:低表面能涂层

    合作方式:技术开发

    联 系 人:周老师

    联系电话:13321314106

    ph

    成果名称:低表面能涂层

    合作方式:技术开发

    联 系 人:周老师

    联系电话:13321314106

    广告图片

    润滑集