Multimodal learning-guided performance prediction and design of carburized steels via deep microstructural characterization

Carburizing is a critical surface hardening heat treatment applied to steels to enhance their surface hardness, wear resistance, and fatigue performance. The mechanical properties of carburized steels are strongly influenced by microstructural features, particularly the morphology and distribution of carbide phases. The multi-scale morphology of carbides, heterogeneous spatial distribution, coexistence of multiple phases, and variable grain boundary characteristics, together with the inherent noise in metallographic images, pose significant challenges for traditional image analysis methods. This study presents an integrated multimodal learning framework for hardness prediction and carburizing process optimization. The framework combines advanced deep semantic segmentation models for carbide phase detection with machine learning algorithms to predict post-carburization hardness. A high-quality dataset was constructed, covering over 500 entries, involving various steel compositions and 20 different carburizing heat treatment parameters. The best-performing segmentation model, UNet++ with DenseNet121, was used to extract quantitative microstructural features, such as carbide area, perimeter, and uniformity, which were then integrated with alloy composition and process parameters for hardness prediction. Among various machine learning models, MLP (Multi-Layer Perceptron) demonstrated the highest predictive accuracy (R 2 = 0.996, RMSE = 1.95). SHAP (SHapley Additive exPlanations) analysis was employed to identify key features influencing hardness, with chromium content, carbide distribution, and heat treatment parameters emerging as the most critical factors. The framework was validated through experimental data, showing excellent agreement between predicted and measured hardness curves. This work offers a transferable methodology for data-driven optimization in materials design, paving the way for more efficient and precise carburizing process development.

相关文章

  • Nanoscale Confined Tribo-Ion-Photonics for Ultrahigh-Resolution Imaging
    [Ziyue Wang, Tianzhao Bu, Jie Cao, Ruifei Luan, Sicheng Dong, Yuan Feng, Beibei Fan, Zhichao Jiang, Zhong Lin Wang, Chi Zhang]
  • Multifunctional Tribovoltaic Coating for Self-Powered In Situ Sensing with Exceptional Tribological Robustness and Charge Transport
    [Song Wang, Zhi Zhang, Chang Sun, Likun Gong, Xiantao Zhang, Shuai Gao, Chi Zhang, Qinkai Han, Shaoze Yan]
  • Entropy-Assisted Flexible Nanofibrous Dielectrics Enable High-performance Strain Sensing
    [Lvye Dou, Xianglei Pu, Bingbing Yang, Chi Zhang, Yujun Zhang, Wei Xu, Lei Li, Jianqiang Li, Hui Wu, Ce-Wen Nan, Yuan-Hua Lin]
  • qq

    成果名称:低表面能涂层

    合作方式:技术开发

    联 系 人:周老师

    联系电话:13321314106

    ex

    成果名称:低表面能涂层

    合作方式:技术开发

    联 系 人:周老师

    联系电话:13321314106

    yx

    成果名称:低表面能涂层

    合作方式:技术开发

    联 系 人:周老师

    联系电话:13321314106

    ph

    成果名称:低表面能涂层

    合作方式:技术开发

    联 系 人:周老师

    联系电话:13321314106

    广告图片

    润滑集