Multi-factor coupled tribo-dynamics-thermal modeling and online monitoring validation for coated and multi-layer bearing system in marine engines

High-performance coatings are critical for marine engine bearing reliability. Existing research has remained primarily experimental and lacks a unified model that integrates coatings and multi-layer structures with tribological, dynamics, and thermal phenomena. Multi-factor coupling pose significant challenges to numerical stability and computational efficiency. This work establishes an integrated tribo-dynamics-thermal model for marine engine bearing systems comprising coating, alloy, steel back, and bearing cap. The model is validated against engine tests with predictions of the bushing back temperature matching wirelessly measured values within 2 °C. This validated model is used to evaluate the effects of Physical Vapor Deposition (PVD) and electroplating (ELE) coatings on dynamics, deformation, lubrication, temperature, and wear. Two improvement mechanisms are identified: contact pressure redistribution and thermal management enhancement. ELE coating reduces contact pressure by 78.35% compared to 26.81% for PVD coating. PVD coating lowers operating temperature by approximately 3 °C compared to 1 °C for ELE coating.

qq

成果名称:低表面能涂层

合作方式:技术开发

联 系 人:周老师

联系电话:13321314106

ex

成果名称:低表面能涂层

合作方式:技术开发

联 系 人:周老师

联系电话:13321314106

yx

成果名称:低表面能涂层

合作方式:技术开发

联 系 人:周老师

联系电话:13321314106

ph

成果名称:低表面能涂层

合作方式:技术开发

联 系 人:周老师

联系电话:13321314106

广告图片

润滑集