Engineered Biofilm Coating with Ordered Mussel Foot Protein Assembly for Robust Adhesion and Corrosion Protection

Marine corrosion poses a significant threat to marine operations, causing safety risks and economic losses. Beneficial biofilms offer a sustainable and eco-friendly anti-corrosion strategy, but they face challenges of weak metal adhesion and easy detachment. Herein, an Escherichia coli biofilm is engineered to overexpress extracellular amyloid, and SpyTag-SpyCatcher interactions are utilized to programmatically assemble mussel foot proteins, resulting in the fabrication of a highly adhesive, corrosion-resistant biofilm coating–CsgA-L-MFP coating. After 7 d immersion in simulated seawater, the corrosion rate of X70 carbon steel decreases from 2.2 × 10‒1 mm a‒1 for an uncoated surface to 3.2 × 10‒2 mm a‒1 with CsgA-L-MFP coating. Similarly, the corrosion current density (icorr) decreases from 64.8 ± 7.4 to 11.5 ± 2.9 µA cm‒2, achieving a corrosion inhibition efficiency of 82%. Besides, the CsgA-L-MFP coating effectively inhibits microbiologically influenced corrosion caused by Shewanella oneidensis for X70 carbon steel and increases pitting potential of 316L stainless steel, reducing icorr by 69%, demonstrating its application potential in the biodiverse marine environment. The application of synthetic biology in developing living biofilm coatings offers a novel strategy for functional and sustainable surface protection, with promising applications in marine engineering and other fields.

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