Polarity-Dependent Wear in Electrified Steel-Steel Contacts with Polyalphaolefin and Fatty Acid/Phosphate Additives

Lubricated contacts in electric vehicles (EVs) face unique challenges in the boundary lubrication regime due to stray currents in the powertrain, which accelerate wear and cause premature failure. Understanding how electric current influences the wear behaviour of base oils and additive formulations is therefore essential for developing reliable EV lubricants. Here, we systematically study the effect of DC current polarity on anodic and cathodic wear for steel/steel sliding contacts lubricated with non-polar polyalphaolefin (PAO) base oil, with and without additives containing long monofunctional alkyl chains (oleic acid and dioctyl phosphate), using a customized ball-on-disk tribometer. With PAO, wear was strongly polarity-dependent, with severe wear observed at the cathode sliding interface due to abrasion by oxide films formed preferentially at the anode sliding contact. Adding oleic acid reduced the total wear by 60.5- 83.3% through the formation of amorphous carbon films at the anode, which reduced the cathodic abrasion, though the polarity-dependent trend persisted. In contrast, dioctyl phosphate reversed this trend, with higher anode wear and cathode protection through a phosphate-based transfer film, reducing total wear by 35.8-60.9% when compared to base oil. Despite the wear reductions by carboxyl and phosphate additive groups, the wear under electrified sliding remained higher than that under non-electrified sliding, highlighting the requirement for more advanced additive chemistries. This study elucidates the polarity-dependent wear behaviour under electrified boundary lubrication and supports the development of high-performance lubricant formulations based on fatty acid and alkyl phosphate additives for EV powertrain applications.

相关文章

  • Friction and NVH Evaluation in Boundary Lubrication Using an Energy Dissipation Method
    [Adarsh Divakaran, Shashank Radhakrishnan, Vikas K. Singh, Sanika A. Paranjape, Dimple Babu, Sarita Seth, Ajay K. Harinarain, Rajendra Mahapatra, Sandeep Singh, Lakshmi Katta, Satish V. Kailas]
  • Microstructure and mechanical properties of Ti-B-C coatings produced by dual pulsed magnetron sputtering of TiB2 and graphite targets
    [Alexander S. Grenadyorov, Elizaveta O. Kraynova, Alexander N. Zakharov, Konstantin V. Oskomov, Аndrey А. Solovyev]
  • Effect of oxygen content on the microstructure and mechanical properties of AlCrSi(O)N coatings prepared by ion source-assisted arc ion plating
    [Teng Fei Zhang, Ze Zhang, JianYu Cao, Jifei Li, Gobinda Gyawali, Shihong Zhang, Qimin Wang]
  • qq

    成果名称:低表面能涂层

    合作方式:技术开发

    联 系 人:周老师

    联系电话:13321314106

    ex

    成果名称:低表面能涂层

    合作方式:技术开发

    联 系 人:周老师

    联系电话:13321314106

    yx

    成果名称:低表面能涂层

    合作方式:技术开发

    联 系 人:周老师

    联系电话:13321314106

    ph

    成果名称:低表面能涂层

    合作方式:技术开发

    联 系 人:周老师

    联系电话:13321314106

    广告图片

    润滑集