抗磨损无机复合润滑薄膜研究

  • 项目编号:

    50272068

  • 项目金额:

    230000

  • 承担机构:

    中国科学院兰州化学物理研究所

  • 资助机构:

    CN-NSFC

  • 项目起始时间:

    2003-01-01

  • 语种:

    中文

  • 项目类型:

    面上项目

  • 项目负责人:

    刘维民

  • 项目终止时间:

    2005-12-01

  • 【中文摘要】制备具有纳米光洁度和结构的二硫属无机润滑薄膜和金属氧化物陶瓷抗磨损薄膜,发展大分子有机润滑剂在无机薄膜上的组装成膜技术,研究所制备的无机薄膜、无机、有机复合薄膜的磨擦,磨损性能,探讨增强无机薄膜与有机薄膜结合强度的方法,发展抗磨损复合薄膜材料。研究结果对空间、信息等相关部件的润滑防护具有理论指导意义和应用参考价值。
    【英文摘要】Antiwear thin film is considered to be very important in the field of protecting materials. Nano films, composite films and self-assembled monolayers prepared on the surface of inorganic films can enhance friction-reducing and antiwear properties of inorganic films. In the present research, the nano-scale inorganic films such as MoS2, TiO2 were prepared by PVD and Sol-Gel process. Some low surface energy lubricants such as Phosphazenes, ionic liquid were synthesized, and deposited or assembled to the surfaces of the prepared inorganic films, with the formation of inorganic-organic binary film. The metal matrix nanocomposite coatings were prepared by electrodeposition. Results show that the nano-scale inorganic films such as MoS2, TiO2 exhibit low friction and small wear. The synthetic phosphazenes and ionic liquid show good thermal stability and anti-wear ability. The differences in their lubricating mechanisms of the compounds were related to the differences of their chemical structures. Heat treatment effectively improved the scratch resistance and friction and wear properties of inorganic-organic binary films. The co-deposited SiC, Si3N4, CNTs, MoS2 nano-particulates greatly enhanced mechanical properties, corrosion resistance and tribological properties of the nanocomposite coatings. These results obtained in this project is useful to develop new materials for the lubrication of space and information industries.
    【结题摘要】抗磨损润滑薄膜在润滑防护材料领域占有很重要的地位。目前,提高薄膜抗磨减摩性能主要通过薄膜的纳米化、复合化和分子组装有机薄膜予以实现。本研究制备二硫属无机润滑薄膜和金属氧化物陶瓷抗磨损纳米薄膜,新型磷嗪和离子液大分子化合物及其纳米薄膜,有机-无机复合纳米薄膜,以及金属基纳米复合膜。研究结果表明,二硫属无机润滑薄膜和金属氧化物陶瓷抗磨损纳米薄膜具有良好的抗磨减摩性能,磷嗪和离子液润滑剂均具有良好的热稳定性和抗磨减摩作用,其润滑机制的不同与其分子结构的差异密切相关。热处理改善了有机-无机纳米薄膜的致密性、抗划伤性能和摩擦磨损性能。纳米SiC、Si3N4、MoS2和CNTs的共沉积提高了复合膜的机械性能、抗腐蚀性和摩擦学性能。本研究结果对空间、信息等相关部件的润滑防护具有理论指导意义和应用参考价值。

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