Design/methodology/approach Composite nanoparticles (TiO2@SiO2) were synthesized using the chemical deposition method and incorporated into PTFE grease. Frictional and conductive properties were evaluated using a friction tester. Surface morphology and chemical composition of wear tracks were analyzed using scanning electron microscope and X-ray photoelectron spectroscopy, respectively. Findings Incorporating TiO2@SiO2 at a mass fraction of 1 Wt.% led to a significant reduction in friction coefficient and wear width. The wear depth exhibited a remarkable decrease of 260%, while the contact resistance reached its peak value. This improvement in tribological properties could be attributed to the presence of TiO2@SiO2, where TiO2 served as the core and SiO2 as the shell during the friction process. The high hardness of the SiO2 shell contributed to enhanced load-bearing capacity. In addition, the exceptional insulation properties of SiO2 demonstrated excellent electron-capturing capabilities, resulting in improved friction and insulation performance of the TiO2@SiO2 lubricating grease. Originality/value This study demonstrates the potential of TiO2@SiO2 composite nanoparticles as additives in lubricating greases, offering improved friction and insulation performance. The findings provide insights into the design of advanced lubricating materials with enhanced tribological properties and insulation capacity, contributing to the development of more efficient and durable lubrication systems.
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